Product Description

GICL Type Drum Tooth Gear Flexible Coupling with High Torque

♦GICL drum shape  gear coupling  advantage: 
1. Lowest pice based on large scale production
2. High and stable quality level
3. Punctual delivery time
4. Best after-sale service
5. Always responsible and reliable
6. Rich experience working with big companies in this field
7. ISO9001-2008 certified
8.This type gear coupling can replace with Japanese coupling 

♦Features:
1.Widely used in various mechanical and hydraulic fields 
2.Low-cost maintainance
3.Compensation for axial,radial and angular misalignment
4.Convenient axial plugging assembly
5.Installed horizontally and vertically without using any special tools.
6.Excellent mechanical properties
7.No brittlement at low temperature
8.Good slippery and frictional properties
9.Exellent electrical insulation

♦Technical Data

Model	Tn(N.m)	[n](r/min)	d1,d2,dz	Shaft hole length		D	C	C1	C2	Kg.m2	Kg
				Y	Z1,J1
				L
GICL1	630	7100		42	–	125	20	–	–	0.009	5.9
				52	38			–	24
			25 28	62	44		10	–	19
				82	60		2.5	15	22
GICL2	1120	6300	25 28	62	44	144	10.5	–	29	0.02	9.7
				82	60			12.5	30
				112	84		2.5	13.5	28
GICL3	2240	5900		82	60	174	3	24.5	25	0.047	17.2
				112	84			17	28
			60	142	107				35
GICL4	3600	5400		82	60	196	14	37	32	0.091	24.9
				112	84				28
				142	107		3	17	35
GICL5	5000	5000		112	84	224	3	25	28	0.167	38
			71 75	142	107			20	35
			80	172	132			22	43
GICL6	7100	4800		112	84	241	6	35	35	0.267	48.2
			71 75	142	107			20	35
				172	132		4	22	43
GICL7	10000	4500	71 75	142	107	260	4	35	35	0.453	68.9
				172	132			22	43
			100	212	167				48
GICL8	14000	4000		142	107	282	5	35	35	0.646	83.3
				172	132			22	43
			100 110	212	167				48
GICL9	18000	3500		142	107	314	10	45	45	1.036	110
				172	132
				212	167		5	22	43
									49
GICL10	31500	3200		172	132	346	5	43	43	1.88	157
				212	167			22	49
			130 140	252	202			29	54
GICL11	40000	3000		212	167	380	6	29	49	3.28	217
				252	202				54
			160	302	242				64
GICL12	56000	2600	120 125	212	167	442	6	57	57	5.08	305
				252	202			29	55
				302	242				68
GICL13	80000	2300	140 150	252	202	482	7	54	57	10.06	419
				302	242			32	70
			190 200	352	282				80
GICL14	112000	2100		302	242	520	8	42	70	16.774	594
				352	282			32	80
GICL15	160000	1900		352	282	580	10	34	80	26.55	783
			140 150	410	330			38	–
GICL16	250000	1600	200 220	352	282	680	10	58	80	52.22	1134
				410	330			38	–
			280	470	380			38
GICL17	280000	1500	220	352	282	720	10	74	80	69	1305
				410	330
			280 300	470	380			39	–
GICL18	355000	1400		410	330	775	10	46	–	96.16	1626
				470	380			41	–
GICL19	450000	1300	260	410	330	815	10	67	–	115.6	1773
				470	380			41
			340	550	450
GICL20	500000	1200		470	380	855	13	44	–	167.41	2263

   
♦Product Display                     
 

♦Other Products List

Transmission Machinery  Parts Name	Model
Universal Coupling	WS,WSD,WSP
Cardan Shaft	SWC,SWP,SWZ
Tooth Coupling	CL,CLZ,GCLD,GIICL, GICL,NGCL,GGCL,GCLK
Disc Coupling	JMI,JMIJ,JMII,JMIIJ
High Flexible Coupling	LM
Chain Coupling	GL
Jaw Coupling	LT
Grid Coupling	JS

♦Our Company

HangZhou CZPT Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals.

Advanced and reasonable process, complete detection means. Our company actively introduces foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.

Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective. 

♦Our Services
1.Design Services
Our design team has experience in cardan shaft relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.

2.Product Services
raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→Packing→Shipping

3.Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.

4.Research & Development
We usually research the new needs of the market and develop the new model when there is new cars in the market.

5.Quality Control
Every step should be special test by Professional Staff according to the standard of ISO9001 and TS16949.

♦FAQ
Q 1: Are you trading company or manufacturer?
A: We are a professional manufacturer specializing in manufacturing
various series of couplings.

Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks of PDF or AI format.

Q 3:How long is your delivery time?
Generally it is 20-30 days if the goods are not in stock. It is according to quantity.

Q 4: Do you provide samples ? Is it free or extra ?
Yes, we could offer the sample but not for free.Actually we have a very good price principle, when you make the bulk order then cost of sample will be deducted.

Q 5: How long is your warranty?
A: Our Warranty is 12 month under normal circumstance.

Q 6: What is the MOQ?
A:Usually our MOQ is 1pcs.

Q 7: Do you have inspection procedures for coupling ?
A:100% self-inspection before packing.

Q 8: Can I have a visit to your factory before the order?
A: Sure,welcome to visit our factory.

Q 9: What’s your payment?
A:1) T/T. 

♦Contact Us
Web: huadingcoupling
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China
 

Misaligned Tooth Couplings: Challenges and Mitigation

Misalignment in tooth couplings can lead to various challenges that affect coupling performance and equipment reliability. Here are some challenges that can arise from misaligned tooth couplings and how they can be mitigated:

1. Increased Wear: Misalignment causes uneven loading and increased stress on the teeth of the coupling, leading to accelerated wear and potential tooth damage.

2. Reduced Efficiency: Misaligned couplings can result in energy losses due to increased friction and inefficient torque transmission.

3. Vibration and Noise: Misalignment can induce vibration and noise in the machinery system, affecting both operator comfort and equipment lifespan.

4. Premature Failure: Excessive misalignment can lead to premature coupling failure and unexpected downtime.

To mitigate these challenges, consider the following steps:

1. Proper Alignment: Ensure that the connected shafts are aligned within the specified tolerances. Use alignment tools and techniques to achieve accurate shaft alignment.

2. Regular Inspection: Perform routine inspections of the coupling to detect any signs of wear, damage, or misalignment. Address any issues promptly.

3. Lubrication: Proper lubrication reduces friction and wear, especially in misaligned conditions. Follow manufacturer guidelines for lubrication frequency and type.

4. Coupling Maintenance: Follow recommended maintenance practices provided by the coupling manufacturer to extend its lifespan and performance.

By addressing misalignment issues proactively and following proper maintenance practices, you can ensure the optimal performance and longevity of tooth couplings in your machinery systems.

Diagnosing and Addressing Issues with Tooth Couplings

Diagnosing and addressing issues related to tooth couplings within machinery systems involves a systematic approach to troubleshooting and maintenance:

• Visual Inspection: Regularly inspect tooth couplings for signs of wear, damage, misalignment, or corrosion.
• Abnormal Noises: Unusual noises during operation, such as grinding or clanking sounds, may indicate problems with tooth engagement or misalignment.
• Vibration Analysis: Excessive vibration can be a sign of misalignment or other issues. Use vibration analysis tools to identify the source of vibration.
• Temperature Monitoring: Elevated temperatures could point to problems like inadequate lubrication or excessive friction.
• Lubrication Analysis: Monitor the quality and level of lubrication to ensure proper coupling function and minimize wear.
• Alignment Check: Periodically check and adjust the alignment of connected shafts to prevent excessive load on the tooth coupling.
• Torque Measurement: Measure the transmitted torque to ensure it is within the coupling’s rated capacity.
• Replacement of Components: If wear or damage is detected, replace worn or damaged components promptly to prevent further issues.
• Professional Expertise: If problems persist or are beyond your expertise, consult with coupling manufacturers or specialists for guidance.

By regularly monitoring and addressing potential issues, you can ensure the reliable performance and longevity of tooth couplings in machinery systems.

Tooth Couplings: Torque Transmission and Misalignment Handling

Tooth couplings are designed to efficiently transmit torque while accommodating certain levels of misalignment between connected shafts. Here’s how they handle torque transmission and misalignment:

Torque Transmission: Tooth couplings utilize interlocking teeth on the coupling hubs to transfer torque from one shaft to another. The teeth engagement creates a strong mechanical connection that can transmit high levels of torque. The coupling’s design ensures even distribution of torque across the teeth, minimizing stress concentrations and enhancing the coupling’s overall strength.

Misalignment Handling: Tooth couplings can accommodate a limited amount of angular and axial misalignment between shafts. The interlocking teeth provide some flexibility, allowing the coupling to compensate for small angular deviations. Additionally, the teeth engagement can provide a degree of axial flexibility, enabling the coupling to handle slight axial misalignments. However, tooth couplings have lower misalignment tolerance compared to some other flexible coupling types like elastomeric couplings.

It’s important to note that excessive misalignment can lead to premature wear and reduced coupling life. Therefore, while tooth couplings offer misalignment compensation to a certain extent, proper alignment of the connected shafts is still essential to ensure optimal coupling performance and longevity.

editor by CX 2023-09-04