China manufacturer Drum Tooth Structure Coupling for Rail Transit

Product Description

High-speed rail couplings

The Gear Transmission Division covers an area of more than 80,000 square meters. It has more than 350 sets of various equipment, including machining centers, turning centers, CNC lathes, precision grinding machines (CNC), CNC profile grinding machines, gear testing machines, three-coordinate testing machines, gearbox comprehensive performance test benches, well carburising furnaces, multi-purpose furnaces, nitriding furnaces, induction machines, quenching and pressing machines, etc. With a full range of equipment and a wide processing range, our company has ability to process and test internal and external gears with an external diameter of up to φ2500mm, a module of up to 45mm and an accuracy of up to AGMA 14-13 grade or DIN 3962 grade 3-4, forming an annual production capacity of nearly 60,000 gears and more than 15,000 sets of gearboxes. It has established a first-class domestic and world advanced gear transmission system industrialization base.

                  4400 Slave gear                                            Mechanical drive gear                                              HXD1C Traction gear
 
                                      

Detailed Photos

 

Company Profile

CHINAMFG Xihu (West Lake) Dis. Institute Co.,Ltd is a state-own company affiliated with CHINAMFG group. Found in 1959, it locates in HangZhou city in the great ZheJiang region.Focus on R&D of critical equipment for China railway industry, it is a specialized research institution for new material and processes for locomotive and rolling stocks, as well as a high-tech manufacturer of critical parts and components for railway transportation.Currently, it has about 3,000 employees working in 6 production sites, its revenue exceeded 700 million USD in 2571.

Rail transit equipment, automobiles and new energy vehicles, ships and marine engineering equipment, aerospace vehicles, energy-saving and environmental protection equipment, wind power generation equipment, mining machinery, robot parts, construction machinery, mechanical and electrical equipment, transmission devices, instrumentation, electronic appliances, plastics R&D, design, manufacture, sales, repair, leasing, and technical services of products, metal products and parts; Mold manufacturing, sales, repair, and technical services; Metal casting, forging, and welding; Surface treatment and heat treatment; Orbital welding Engineering construction; Product testing and testing; Professional technical and operational skills training (excluding vocational certificate training recognized by the state), technical and management consulting, conference services; Rental of self-owned houses and equipment; Self-operated and agency of various commodities and technology import and export business (except for goods and technologies that are restricted by the state or prohibited from import and export); Design and produce print advertisements, and use the company’s public publications to publish domestic advertisements. 

Certifications

 

FAQ

1. How long is the product warranty period?
A: Two years.

2, how to place an order to our company?
A: After the products you need are confirmed by both parties, our company will CHINAMFG a contract with you, and we will execute the delivery and other related matters according to the contract terms.

3. How to distribute the product?
A: We generally provide FOB prices, and the freight is borne by the buyer. If the buyer has the demand, we can also provide CIF price, our company is responsible for shipping products.

4. Settlement currency?
A: We can settle in RMB, USD and Euro.

5. Return policy?
A: In case of any problem with the product, the 2 parties shall negotiate a return or exchange according to the terms and conditions of the contract.

6. After-sales problems?
A: If there is a quality problem during the warranty period, our company will answer it to the customer within 24 hours. If the problem is more serious, our company will arrive at the customer site within a week to answer it. Products beyond the warranty period we provide maintenance services, provide paid replacement parts, provide paid customer on-site service. 

7, how to buy the fragile and consumable parts in the product?
A: Our company will make a list of vulnerable and consumable parts and provide channels for purchase.

 

 

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tooth coupling

Applications of Tooth Couplings in Various Industries

Tooth couplings find widespread use in a variety of industries and applications that require efficient torque transmission and the ability to accommodate misalignment. Some common examples include:

  • Industrial Machinery: Tooth couplings are frequently used in industrial machinery such as conveyors, mixers, pumps, and compressors. These applications often involve heavy loads and varying operating conditions where reliable torque transmission is essential.
  • Automotive: In automotive applications, tooth couplings can be found in drivetrain systems, power transmission, and other components that require efficient torque transfer between rotating shafts.
  • Marine: Tooth couplings are utilized in marine propulsion systems, where they help transmit torque from engines to propellers, ensuring smooth and reliable operation of vessels.
  • Energy Generation: Power plants, including those for electricity generation and renewable energy sources, use tooth couplings in various equipment like turbines and generators to transfer rotational energy.
  • Material Handling: Tooth couplings play a role in material handling equipment such as cranes, hoists, and elevators, where they assist in moving and lifting heavy loads.
  • Mining and Construction: Industries like mining and construction rely on tooth couplings for equipment such as excavators, loaders, and crushers, which require robust torque transmission capabilities.

These examples illustrate the versatility of tooth couplings across different sectors where dependable torque transmission and misalignment compensation are vital for operational efficiency and reliability.

tooth coupling

Suitability of Tooth Couplings for High-Speed Rotation and Heavy Loads

Yes, tooth couplings are well-suited for applications that involve high-speed rotation and heavy loads. Here’s why:

High-Speed Rotation: Tooth couplings are designed to transmit torque efficiently even at high rotational speeds. The tooth engagement provides a reliable means of torque transmission without slippage, making them ideal for high-speed applications.

Heavy Loads: Tooth couplings are robust and capable of handling substantial loads due to the interlocking teeth design. The teeth provide a secure connection that can transmit high levels of torque without deformation or damage.

Accuracy and Precision: Tooth couplings offer precise and accurate torque transmission, making them suitable for applications where precise positioning or synchronization is essential.

Minimal Backlash: Tooth couplings generally have minimal backlash due to the tight meshing of teeth. This reduces the play between the connected shafts, ensuring consistent motion and accurate positioning.

Sturdiness: Tooth couplings are manufactured from durable materials, making them capable of withstanding the stresses and forces associated with heavy loads and high speeds.

Customization: Tooth couplings can be tailored to specific applications by adjusting parameters such as tooth profile, size, and materials. This allows engineers to optimize the coupling’s performance for the intended use.

Advanced Designs: Modern tooth coupling designs incorporate advanced engineering techniques, such as finite element analysis, to ensure optimal performance even under challenging conditions.

Overall, tooth couplings offer a reliable solution for applications that demand both high-speed rotation and the ability to handle heavy loads effectively.

tooth coupling

Factors for Selecting a Tooth Coupling

When choosing a tooth coupling for a specific application, consider the following factors:

  • Load and Torque: Determine the maximum load and torque requirements of the application to ensure the coupling can handle the expected forces.
  • Speed: Consider the rotational speed of the equipment as higher speeds may require specialized couplings with enhanced balance and accuracy.
  • Alignment Tolerance: Evaluate the degree of misalignment the coupling can accommodate without affecting performance.
  • Environment: Assess the operating environment, including temperature, humidity, and exposure to contaminants or corrosive substances.
  • Size and Space: Choose a coupling size that fits within the available space and meets the connection requirements of the shafts.
  • Backlash: Determine the acceptable level of backlash, as some applications may require minimal or zero backlash for precise motion.
  • Shock and Vibration: Consider whether the application involves frequent shocks or vibrations and choose a coupling that can dampen these effects.
  • Material: Select the appropriate coupling material based on factors like corrosion resistance, strength, and compatibility with the connected components.
  • Maintenance: Evaluate the ease of maintenance, including access to lubrication points and the need for periodic inspection and replacement.
  • Cost: Balance the performance requirements with the budget constraints of the project.

Considering these factors will help you choose the right tooth coupling for your specific application, ensuring optimal performance and reliability.

China manufacturer Drum Tooth Structure Coupling for Rail Transit  China manufacturer Drum Tooth Structure Coupling for Rail Transit
editor by CX 2024-05-08


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